What an export carton specification should state for Egyptian produce: board grade and flute, carton style, vent area, net weight and stacking strength, crop by crop.

Export carton specifications decide whether a pallet arrives square or collapsed. The carton is the only structural element between the fruit and eleven days at sea, and it is the element most often left vague in a contract. This page sets out what the specification should state for Egyptian produce, crop by crop, so the packhouse and the buyer are working from the same sheet.

Palletised export cartons corner-boarded and strapped, showing export carton specifications in practice
Corner boards and strapping carry load only if the carton board grade underneath them is right.

What an export carton specification has to state

Six fields cover almost every dispute: net weight, carton style, board grade and flute, external dimensions, vent area, and the pallet pattern the carton is designed for. Omit the pallet pattern and you get a carton that fits nothing. Omit the vent area and forced-air cooling runs slow at the pallet core.

Typical export carton specifications on Egyptian produce. Formats vary by buyer and packhouse, so confirm the figures in your own spec sheet before the print run.
CropNet weightCarton styleBoardVent area
Orange, Valencia and Navel15 kgTwo-piece telescopicC flute single wall4 to 6 percent of side wall
Mango, Keitt and Kent4 to 6 kgOne-piece die-cut with trayB flute or BC double wall5 percent, ends and sides
Pomegranate, Wonderful4 to 5 kgOpen-top with linerB flute single wall5 percent
Table grape4.5 to 5 kgOpen-top, punnets or bags insideB flute, wax-resistant coating2 to 3 percent, film does the rest
Onion and garlic10 to 20 kgMesh bag or ventilated cartonBC double wall if cartonedOpen mesh, or 8 percent
Sweet potato10 to 15 kgTelescopic or bulk binBC double wall6 to 8 percent

Board grade: what humidity does to stacking strength

A reefer runs at 90 to 95 percent relative humidity for the whole voyage. Corrugated board absorbs that moisture and loses a substantial share of its compression strength before the container is opened. A carton tested dry in the factory is not the carton that reaches the border. This is why single wall B flute is adequate for a 4 kg mango carton stacked eight high, and why a 15 kg citrus carton stacked ten high is normally specified in C flute with a moisture-resistant coating, or in BC double wall on long routes.

Ask the supplier for the edge crush value and the box compression value, and ask whether they were measured conditioned at high humidity or dry. The second answer is the one that matters. Corner boards and vertical strapping recover part of the loss, but they do not substitute for board grade.

Vent area only works when the vents line up

Vent holes are worth nothing if the carton above sits with its vents offset. Forced-air cooling pulls air horizontally through the pallet, so the specification should state vent position as well as vent area, and the stacking pattern should be column stack rather than interlocked wherever cooling speed matters. Interlocking gains stability and loses airflow. On crops that are pre-cooled before loading, airflow wins.

Vent area on the ends of the carton matters more than on the sides, because the ends face the airflow once cartons are stacked in rows. A common working target is 5 percent of the panel area, split between two or four openings rather than one large cut, which would weaken the panel.

Where the carton specification is agreed

The carton spec belongs in the product specification signed before the first order, alongside size, grade and tolerance. Changing it later means a new print run and a new die, which on most Egyptian board suppliers carries a minimum order in the tens of thousands of units. Agreeing it once, early, is cheaper than discovering at loading that the buyer expected a telescopic lid.

Two related references: citrus export packaging standards covers the citrus formats in detail, and palletisation and ISPM 15 covers what happens once the cartons leave the packing station.

PEI Trade is the exporter, not a neutral reviewer. To request a carton specification sheet for a specific crop and destination, message the export desk on WhatsApp at +20 10 9911 1918 with the crop, net weight and destination port.